Fill Syrups, relishes, oils, shampoos, Pharmaceutical products, chemicals, cosemetics, foods. Bottle filler, container filler, liquid filler, paste filler, cream filler
       

Why Auger Fill? Product Handled Fill Speed

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Why Auger Fill?
Product Handled
Fill Speed

 

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 Powder / Auger Fillers

Aesus Single Head Auger Filler - Model AU180

 

bulletSpeeds to 180/min
bulletUltra-rugged auger filler designed for high speed and long life
bulletStainless construction (anodized aluminium components)
bulletExtreme high speed indexing system, 1½ HP Powerful Drive
bulletSolid welded tubular frame (with 5-inch huge anodized main support column).
bulletHydraulic clutch brake system for ultra speedy dispensing.
bulletHopper scrapper. Motorized up/down. 100 product recipe memory.
bulletCentral locating pins to ensure easy removal of the stainless steel hopper.

 

Aesus Single Head Auger Filler
Model AU180
Speeds up to 180 bottles per min 

 

Can you believe the speeds listed above?
Not many people can.

We were given the task to develop single head auger fillers that can run at speeds in excess of 180/minute. In fact we have tested a single head filler with speeds in excess of 200/minute, but we are being conservative in our claims!

How do we do it? Solid engineering and very clever indexing systems. We have even put two auger fillers on a twin conveyor and achieve speeds approaching 400/minute on “plastic spice jar” containers.

 

Aesus TWIN High Speed Auger Filler - Model AU300-TWINPF
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Speeds up to 360 bpm

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Ultra-rugged Twin Lane auger filler designed for high speed and long life

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Stainless construction (anodized aluminium components)

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Twin Extreme high speed indexing systems, 1½ HP Powerful Drives

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Solid welded tubular frame (with 5-inch huge anodized main support column).

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Hydraulic clutch brake systems for ultra speedy dispensing.

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Hopper scrapper. Motorized up/down. 100 product recipe memory.

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Central locating pins to ensure easy removal of the stainless steel hopper.

 

Aesus TWIN High Speed Auger Filler
Model AU300-TWINPF

Speeds to 360 bottles per min 

 

On our www.aesus.com/Downloads.htm page you can see videos of this in action. The only problem is the cameras are almost not quick enough to be able to capture the speeds.

We may be a little more expensive than your average standard powder filler, but price for speed we are definitely the most competitive. If you need a powder filler that goes above 100/minute without complex of rotary funnel indexing systems then you've come to the right place.

However if you need lower speeds but with the potential for upgrading it to the high speed we have an option to save you a little money in the initial outlay but have the convenience of being able to upgrade.

 

 

bullet cGMP all stainless steel construction (anodized aluminum used on certain components)
bullet Exclusive extreme high speed indexing system
bullet Solid welded tubular frame
bullet 5” (huge) round anodized aluminum main support column(s)
bullet Two (2) Hydraulic Clutch / Brake system for positive torque control
bullet Optional Servo motor system at no upcharge
bullet Accuracy + 1% provided that the system feeding the hopper maintains consistent level
bullet Hopper Scraper
bullet Motorized UP / DOWN
bullet 100 Product Recipe Memory
bullet NEMA 4X electrical panel enclosure
bullet Central locating pins ensures easy removal and mounting of the stainless steel hopper

 

Note the Clean GMP design  with the standard motorized Up / Down lift – lower.

 

 

The standard “optimum” level sensor capable of detecting dense free flowing products like salt based spices to light aerated products such as parsley.  This sensor is usually connected to an automatic feeding device to maintain a constant level in the hopper to ensure the highest accuracies.

 

 

 

This simple Control Panel interface that comes as a standard with an Auger Filler.

The interface enables operator to save up to 100 recipes in its memory including the desired fill speed to eliminate the need to change speed via belts & pulleys like most fillers in the marketplace.  Motorized Up/Down is adjusted from the control panel and even conveyors can be integrated and operated from the machine’s interface.

Plus much, much more.

                                                                                                                                           

Many options are available with our Powder fillers, for example with certain dusty difficult products it is useful to dive into the containers, and shut off cleanly.

 

UMHW nozzle spout of varying diameters are available for different bottle (neck) openings.

As bottles are indexed into the “fill position”, the PLC sends a signal for the nozzle assembly to dive and enter the bottle’s neck opening.  Once fill is complete, the diving nozzle assembly retracts.

   

Synchronized with the movement of the diving nozzle assembly, the shut-off nozzle slides down the tapered nozzle thus eliminating, “Powder Drippage!”

 

Our options are too numerous (and boring) to mention here, but if you have difficult or different products, give us a call, or send us an email and we would be happy to find a solution among these many options.

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Created by Aesus Systems Inc.
Copyright © 2003 Aesus Systems Inc. All rights reserved.
Revised:
September 25, 2008